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Booth maker panels

Global Finishing Solutions booth panel fault codes

What all 68 Global Finishing Solutions booth panel fault codes mean, in plain words, with a risk grade for each. These come from the manufacturer's own manual. The fix for each one is in WERCS Diagnose.

CodeWhat it meansRisk
1FIRE PROTECTION TRIPPED
The fire alarm input is indicating an active alarm condition, stopping the booth.
RED
2E-STOP PRESSED
The emergency stop was pushed or has faulty wiring, which immediately shuts down the booth.
RED
3EXHAUSET VFD OL FAULT
The exhaust drive lost its run status or failed to indicate it was running after receiving a run command.
RED
4INTAKE VFD OL FAULT
The intake drive lost its run status or failed to indicate it was running after receiving a run command.
RED
5DRIVE COMMUNICATIONS FAULT
A motor drive has lost communication with the programmable logic controller, stopping operation.
RED
6BURNER AIR NOT FLOWING
The burner airflow switch failed to prove airflow or unexpectedly lost its proven status.
RED
7BURNER FAIL TO START
The burner failed to light due to an issue with the relay wiring or airflow request.
RED
8FLAME FAILURE
The flame safety relay has an alarm, which locks out the burner and stops the booth.
RED
9BURNER GAS PRESSURE FAULT
The system detected low or high gas pressure, which locks out the burner and stops the booth.
RED
#2Estop Pressed
An emergency stop button is pressed, which immediately shuts down the booth equipment.
RED
#4Fire Alarm Active
The fire alarm input is active, which shuts down the booth for safety.
RED
10BURNER HIGH TEMP LIMIT FAULT
The burner became too hot and tripped the high temperature switch, shutting down the heat.
RED
11BOOTH NEGATIVE PRESSURE
The booth has developed negative pressure, which stops the equipment from operating safely.
RED
12EXHAUST VFD ALARM
The exhaust drive lost its run status due to an internal error, blown fuse, or wiring fault.
RED
13INTAKE VFD ALARM
The intake drive lost its run status due to an internal error, blown fuse, or wiring fault.
RED
14AMU IN TEST
The air makeup unit service switches are currently in the on position, preventing normal operation.
GREEN
15EXHAUST AIR FLOW FAULT
The exhaust fan stopped running due to faulty hardware, broken belts, or a wiring issue.
RED
16FAIL TO REACH TEMP IN CURE MODE
The booth failed to reach the target temperature during the cure mode, which interrupts the curing process.
RED
17TEMPERATURE PROBE FAULT
The temperature probe is not reading, which prevents the booth from monitoring heat levels.
RED
#29Internal Software Error
An internal software error occurred, preventing the booth control panel from operating normally.
RED
F01Emergency Stop
The emergency stop pushbutton was pressed or has faulty wiring, which immediately shuts down the booth.
RED
F02Negative Pressure Limit
The booth pressure feedback has exceeded the set negative pressure limit, which stops the booth from operating.
RED
F03Low Temperature Limit
The temperature feedback dropped below forty degrees for five minutes while the booth was operating.
YELLOW
F04Fire Supp Type Config
The fire suppression system is not configured in the maintenance settings, preventing normal operation.
RED
F05Exhaust Low Air Flow
The exhaust fan drive indicated it was running, but the airflow switch failed to prove airflow within the required time.
RED
F06Recirc Damper Position
The recirculation damper failed to indicate a closed position while the booth was operating.
YELLOW
F07Recirc Fresh Air Ratio
Insufficient fresh air was introduced during the cure cycle, which causes the booth to fault.
RED
F08Fresh Air Damper Position
The fresh air damper failed to indicate an open position while the booth was operating.
RED
F09Burner Flame Failure
The flame safety relay has triggered an alarm, indicating a burner flame failure.
RED
F10Intake Motor Run Feedback
The intake drive lost its run status or failed to indicate it was running after receiving a run command.
YELLOW
F11Exhaust Motor Run Feedback
The exhaust drive lost its run status or failed to indicate it was running after receiving a run command.
RED
F12Intake Damper Position
The intake damper failed to indicate an open position while the booth was operating outside of cure mode.
RED
F13Burner Air Flow
The burner airflow switch failed to prove airflow within the set time or unexpectedly lost its proven status.
RED
F33Fire Alarm
The fire alarm input is indicating an active alarm condition because the okay signal was lost.
RED
W01Over Temperature
The booth temperature exceeded the setpoint plus the over temperature tolerance for the programmed time, triggering a warning.
RED
W02Under Temperature
The booth temperature dropped below the setpoint minus the under temperature tolerance for the programmed time, triggering a warning.
GREEN
W03Burner Unlit
The burner failed to ignite within the set time or unexpectedly lost its flame, causing the heating system to fault.
RED
W04Burner Air Flow
The burner airflow switch failed to prove airflow within the set time or unexpectedly lost its proven status.
GREEN
W05Recirc Damper Position
The recirculation damper failed to indicate a closed position, triggering a warning level alert.
GREEN
W06Fresh Air Damper Position
The fresh air damper failed to indicate an open position, triggering a warning level alert.
GREEN
W07I/O Force(s) Active
An input or output is currently being forced on the programmable logic controller, triggering a warning.
RED
W08Fan Service Switch Detected
The fan service switch is currently in the on position at the air makeup unit.
GREEN
W09Burner Service Switch Detected
The burner service switch is currently in the on position at the air makeup unit.
GREEN
W10Man Door Open
The personnel door remained open longer than the allowed time delay while the booth was operating.
RED
W11Product Door Open
The product door was opened while the booth was actively operating, triggering a warning.
RED
W12Man Door Open
The personnel door was opened during the cure cycle, which interrupts the process and requires an interface acknowledgement to put the booth back into cure mode.
RED
W13Prod Door Open
The product door was opened during the cure cycle, which interrupts the process and requires an interface acknowledgement to put the booth back into cure mode.
RED
W14Light Lens Loop
A light lens is loose or has been removed, which prevents the booth from operating.
RED
W15Intake Dirty Filter
The intake filter is indicating it is dirty and restricting airflow.
GREEN
W16REVO Power Rail Low Pressure
The power rail is not adequately pressurized to keep overspray out, which stops the booth from running.
GREEN
W17REVO Unit not at home position
The unit is not at its home position while the booth is operating outside of flash mode.
GREEN
W18REVO Door Open
The unit doors are open while the booth is operating outside of flash mode.
GREEN
W19REVO Power Rail On
The power rail indicates it is powered when not commanded on, triggering a system warning.
RED
W20Cure Timer Forced Start
The temperature feedback failed to reach the required tolerance within ten minutes of entering cure or after a door was opened, forcing the timer to start.
GREEN
W21Intake Damper Position
The intake damper failed to indicate an open position before the warning delay timer expired.
GREEN
W22Cure Aborted
The burner flame was lost during the cure cycle, which causes the cure process to abort.
RED
#x032Burner Box # - Purge Interlock Relay malfunction
The purge interlock relay on the numbered burner box malfunctioned, preventing the burner from starting.
RED
#x448Burner Box # - Burner - Flame Failure
The numbered burner box failed to prove flame, causing the burner to lock out.
RED
#x449Burner Box # - Burner - Purge Timeout
The numbered burner box timed out during the purge cycle, which stops the burner and interrupts the flame safety sequence.
RED
#x450Burner Box # - Burner - Flame Lost
The numbered burner box lost its flame during operation, causing the burner to shut down.
RED
#x451Burner Box # - Burner - Burner Unextinguished
The numbered burner box detected a flame when it was supposed to be off, triggering a safety lockout.
RED
#x452Burner Box # - Burner - Low Gas Pressure
The numbered burner box detected low gas pressure, which locks out the burner.
RED
#x453Burner Box # - Burner - High Gas Pressure
The numbered burner box detected high gas pressure, which locks out the burner.
RED
#x455Burner Box # - Burner - High Temperature Limit Tripped
The high temperature limit on the numbered burner box tripped, shutting down the burner to prevent overheating.
RED
DELUXE_DIRTY_FILTERDirty Filter
The booth filters are loaded with overspray, which disables the air solenoid valve.
GREEN
DELUXE_FIRE_SYSTEM_FAULTFire System Fault
The fire alarm input indicates an active alarm condition, which shuts down the booth.
RED
DELUXE_VENTILATION_FAULTVentilation Fault
A variable frequency drive faulted, which stops the ventilation fans from running.
RED
DELUXE_AIR_SOLENOID_DISABLEDAir Solenoid Valve Disabled/No Compressed Air
The air solenoid valve is disabled due to a lack of compressed air or an open safety interlock, stopping painting operations.
GREEN

Every code comes from the manufacturer's own manual. Subscribers see which manual and page.