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Burner controls, ignition and flame safeguards

Kromschroder BCU 46x / 480 Burner Control Unit fault codes

What all 21 Kromschroder BCU 46x / 480 Burner Control Unit fault codes mean, in plain words, with a risk grade for each. These come from the manufacturer's own manual. The fix for each one is in WERCS Diagnose.

CodeWhat it meansRisk
51Blinking 51
A signal interruption occurred at the safety interlock or emergency stop, shutting down the burner.
RED
53Blinking 53
The time between two starts is less than the minimum allowed, preventing the burner from firing.
GREEN
OtOt
The ambient temperature is too high for the control unit, stopping operation until it cools down.
GREEN
UtUt
The ambient temperature is too low for the control unit, stopping operation until it warms up.
GREEN
E 02Blinking E 02
The burner locks out because no flame was established by the end of the first safety time during startup.
RED
E 04Blinking E 04
The burner locks out because the flame signal fell below the switch off threshold during normal operation.
RED
E 05Blinking E 05
The burner locks out because an incorrect extraneous flame signal was detected before the second burner ignited.
RED
E 08Blinking E 08
The burner locks out because the second burner experienced a flame failure during operation or delayed controller enable.
RED
E 11Blinking E 11
The first burner had more than five restarts within fifteen minutes, which locks out the burner.
RED
E 32Blinking E 32
The burner locks out because the supply voltage is out of range or there is an internal device error.
YELLOW
E 40Blinking E 40
The burner locks out because the tightness test detected a leak in the first gas solenoid valve.
RED
E 41Blinking E 41
The burner locks out because the tightness test detected a leak in a downstream gas solenoid valve.
RED
E 44Blinking E 44
The system detected a faulty pressure switch signal, which prevents the burner from operating.
RED
E 80Blinking E 80
An error occurred in the flame amplifier for burner one, causing the burner to lock out.
RED
E c1Blinking E c1
The valve closure is not confirmed during standby, preventing the burner from starting up.
RED
E c8Blinking E c8
The system failed to confirm that the proof of closure switch is open, locking out the burner.
RED
E d0Blinking E d0
A high air pressure signal is present before the fan turns on, meaning the no flow state failed and the burner control stops operating.
RED
E d1Blinking E d1
The air monitor failed to switch after the air supply activated, causing the burner to lock out.
RED
E dPBlinking E dP
The air pressure switch input signal dropped out during the pre purge cycle, which causes the burner control unit to fault.
RED
E d2 to E d8Blinking E d2 ... E d8 (digit = program step 02 to 08)
The air supply failed during startup or operation, causing the burner to shut down immediately.
RED
E u1 to E u9Blinking E u1 ... E u9 (digit = program step)
The minimum gas pressure monitoring signal dropped out during a specific program step, which locks out the burner.
RED

Every code comes from the manufacturer's own manual. Subscribers see which manual and page.